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Powder Coating 45kw DT II Transition Idlers In Belt Conveyor
Wholesale Belt Conveyor Carrying Idler 45° for Coal Mine
This Idlers is designed according to DT II. By using the base and connecting rod structure, it can automatically reset the belt location after it misaligned. However, this automatic adjustment function has lower sensitivity, causing the legs does not response when belt misalign.
Troughers are the most common idlers used on the carry side of the conveyor.
Extending their life expectancy can be a challenge. Our proven seal design and low maintenance rollers lead to less downtime and increased profits.our troughing idlers come in 20°, 35°, and 45° and meet all CEMA dimensional requirements.
Impact idler protect the belt by absorbing impacts at loading and transfer points. They are available in angles of 20, 35 and 45 degrees, and any other angle are also manufactured as per customer's design and drawings of the impact idler. Eropean DIN standard, America CEMA standard, Japan JIS standard are available in Stock.
Idlers are vital to the conveying process. They support the belt and conveyed material along its full length preventing it from stretching, sagging and eventually failing. Conveyor idlers are often required to operate in harsh environments such as dirty, dusty, high humidity, and drastically high or low temperatures.
Troughing belt conveyor steel carrying idlers rollers having seize resistant bearings with frames as per drawings
Impact rollers and conveyors Return idlers for belt conveyor-system used in docks, dams-infrastructure velopers
Head Drum pulleys for materials handling equipment conveyor-belts drive
Conveyor Roller Features:
1. Roller Idlers Dia.: 89mm-194mm,
2. Roller Length 200-2500mm
3. Roller Material: Special New High Technological Composite Material
4. Roller Using Life: 5-8 times longer than steel roller
5. Roller Weight:Lighter than steel roller, saving energy
6. Roller Function: Anti-Static, Anti-Magnetic, Formulation resistance
7. Roller Bearing: Double Row Deep Groove Ball Bearing
8. Roller Welding: CO2 gas shielded arc welding end
9. Roller Lubrication: Grease is Lithium soap type grease with Rust Inhibitors.
10. Roller Seals: Grease retaining inner seal with Multi-stage Labyrinth
11. Roller Application:Steel industry, harbor, coal industry, power industry, cement industry, etc
product design
Product name | Conveyor roller, conveyor idler |
Lift time | 50000 hours |
Production capacity | As usual 600 pieces/day |
Diameter & Length | Dia: 76-219mm, Len: 190-3500mm |
Tube | Q235 carbon steel |
Shaft | 45# Cold drawing round steel, Dia: 20mm, 30mm , 35mm, 40mm |
Bearing | Single and double row deep groove ball bearing 2RZ and 2Z with C3 clearance |
Bearing No. | 6204, 6205, 6305, 6306, 6307, 6308, 6309, 6310 |
Seals | Grease retaining inner seal with multi-stage labyrinth and retention cap with outboard rubbing flinger seal |
Welding | Mixed gas shielded arc welding end |
Finish | Painting/rubber/steel screw/galvanized |
Standard | ISO/BS/JIS/DIN/CEMA/Australia |
Material feature | Water, wear, dust and corrosion resistance |
Certifications | ISO9001/BV/SGS |
Application | Harbor & port, coal, mining, quarry, power industry, cement plant etc |
BW | Height of side wall | Angle | Belt speed |
| Power | ||
(mm) | (mm) | (°) | (m/s) | DJA/DJ | DJC | DJF | (kw) |
400 | 60 | 30~90 | 0.8~2.0 | 126/12 | 126/4 | 126/20 | 1.5~18.5 |
80 | 126/22 | 126/8 | 126/27 | ||||
100 | 126/32 | 126/11 | 126/33 | ||||
500 | 80 | 0.8~2.0 | 126/31 | 126/11 | 126/37 | 1.5~30 | |
100 | 126/45 | 126/16 | 126/45 | ||||
120 | 252/34 | 126/25 | 126/55 | ||||
650 | 100 | 0.8~2.0 | 126/63 | 126/23 | 126/63 | 2.2~45 | |
120 | 252/48 | 126/35 | 126/77 | ||||
160 | 252/66 | 252/24 | 252/85 | ||||
800 | 120 | 0.8~2.5 | 252/63 | 126/46 | 126/102 | 3.0~160 | |
160 | 252/91 | 252/33 | 252/115 | ||||
200 | 378/100 | 252/55 | 252/148 | ||||
1000 | 160 | 1.0~2.5 | 252/122 | 252/44 | 252/155 | 5.5~315 | |
200 | 378/134 | 252/73 | 252/199 | ||||
240 | 378/200 | 252/110 | 252/244 | ||||
1200 | 160 | 1.0~3.15 | 252/152 | 252/56 | 252/195 | 5.5~560 | |
200 | 378/168 | 252/92 | 252/250 | ||||
240 | 378/251 | 252/138 | 252/306 | ||||
300 | 336/354 | 336/134 | 336/335 | ||||
1400 | 200 | 1.0~3.15 | 378/202 | 252/111 | 252/301 | 7.5~560 | |
240 | 378/302 | 252/166 | 252/368 | ||||
300 | 336/431 | 336/163 | 336/408 | ||||
400 | 420/637 | 420/250 | 420/566 | ||||
1600 | 200 | 1.25~3.15 | 378/236 | 252/130 | 252/352 | 15~560 | |
240 | 378/352 | 252/194 | 252/430 | ||||
300 | 336/508 | 336/192 | 336/482 | ||||
400 | 420/751 | 420/295 | 420/668 |
Product raw material
1.Pipe: High precision ERW special pipe with small out of roundness. Material Q235 equal to Europe S235JR
2.Shaft: High precision cold-drawn round bar, Material 45# equal to DIN C45.
3.Bearing: Deep groove ball bearing with clearance C3. Double Seal, Quality Grade P5Z3
4.Bearing House: Cold drawn steel plate, material 08AL equal to DIN ST12/14
5.Inner Seal: Lip type seal, Material Nylon.
6.Labyrinth Seal: Main Seal System, Material is Nylon.
7.Lubricating Grease: #2 Long lasting lubricating grease, working condition -20°c to 120°c
8.Surface Treatment: Electrostatic Powder Coating