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Dust Resistance TK Conveyor Belt Idlers Stainless Steel Carrier Roller Conveyor
Carrying Return Flat Steel Idler Roller For Belt Conveyor system
A conveyor idler is a small round part of a conveyor belt that is similar to a gear or pulley. Pulleys and idlers are very similar items. In general, the idler is designated as a pulley that does not bear a primary load, or primarily drive a motor or component of a conveyor system. Some explain the idler as a kind of “dummy” pulley, an extra wheel that serves only minor functions in a conveyor setup.
Generally, a conveyor idler serves to help move the belt along, or provides specific amounts of resistance within a belt and pulley structure. Idlers can also help with gear ratio and other engineering aspects of a conveyor belt system. In some cases, conveyor idler models may have belt tensioner features, where moving the idler can change the tension on the belt. These will usually come with detailed instructions, since some of them can be hard to use because of necessary tools or unusual specifications.
belt conveyor impact idler each part introduction
1. Manufactured by steel pipe especially for high precision roller, compared with ordinary steel pipe, the diameter and wall thickness tolerance,bending degree,ovality is very little which can make the roller have minimum radial play eccentricity,strong load,low shaking and less noise
2. High precision and brightness cold drawn shaft with 1045 material
3. Rollers are fitted with deep groove 2RS and 2Z bearing with C3 and C4 internal clearance with HRB,SKF,NSK,TNT,FAG brands.
4. Bearing Housing formed by punching many times which can assure high precision. The wall thickness is 1-2mm thicker than DIN standard which can increase 40% stability and roller’s carrying capacity. It can make the roller not deformed even working under overload environment and increase roller’s lifetime.
5. TK contact multiple labyrinth seals made of nylon,ABS have great advantage in water and dust resistance
6. Rubber Rings: Abrasion Resistant, Shock Absorbing,The size and hardness can be customized as per client's requirements.
The Roller features:
1)Steady running, reliable quality and reduce maintenance;
2)Less movement longitudinally, rotating smoothly, extends the life span;
3)Various bearing housing and sealing structure are available for the customer's choice;
4)Multi pass labyrinthine sealing, preventing the mixed dirt and water immersed;
5)Manufacturing by steel pipe especially for of high precision roller, ensuring the strong load, low shaking and less noise.
Standard Diameter(mm) | Standard Diameter(Inch) | Lengthscope (mm) | Bearings Type (Min-Max) | dler's shell wall thinkness |
63.5 | 21/2 | 150-3500 | 204 | 3.0mm-3.75mm |
76 | 3 | 150-3500 | 204 205 | 3.0mm-4.0mm |
89 | 31/3 | 150-3500 | 204 205 | 3.0mm-4.0mm |
102 | 4 | 150-3500 | 204 205 305 | 3.5mm-4.0mm |
108 | 41/4 | 150-3500 | 204 205 305 306 | 3.5mm-4.0mm |
114 | 41/2 | 150-3500 | 204 205 305 306 | 3.5mm-4.5mm |
127 | 5 | 150-3500 | 204 205 305 306 | 3.5mm-4.5mm |
133 | 51/4 | 150-3500 | 204 206 207 305 306 | 3.5mm-4.5mm |
152 | 6 | 150-3500 | 204 206 207 305 306 307 308 | 4.0mm-4.5mm |
159 | 61/4 | 150-3500 | 204 206 207 305 306 307 308 | 4.0mm-4.5mm |
165 | 61/2 | 150-3500 | 207 305 306 307 308 | 4.5mm-6.0mm |
194 | 75/8 | 150-3500 | 207 307 308 309 310 | 4.5mm-6.0mm |
219 | 85/8 | 150-3500 | 308 309 310 | 4.5mm-6.0mm |
Main Features
1. Roller Diameter:76-219mm.
2. Roller Length: 150mm to 3500mm .
3. Roller tube: Q235 seamless carbon steel.
4 .Color: Black, red and grey.
5. Painting: ordinary painting, hot galvanized painting, electric static spraying painting, baked painting.
6. Welding: CO2 gas shielded arc welding end.
7. Professional roller production line.
8. Professional designing and inspection team.
9. Certification: ISO9001;2008 ISO14001;2004 ISO 18001
10. Bearing, bearing housing and sealing: The bearing quality determines the life of a roller. We use world and Chinese famous brand with high quality to make the idler has the ideal static and dynamic balance. We adopts labyrinth sealing to prevent the corrosion of the impurity, the water and the air effectively. So that our idlers have minimum revolving resistance, long life, small maintain work and high load capability.