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Heavy Duty 89mm Diameter Flat Return Idler Belt Conveyor C3 Clearance
Heavy Duty Conveyor Flat Return Roller Idler for Belt Conveyor
Flat Return Idler automatically prevents the belt from misalignment and protect the belt edges from damages.
The return idlers is used to carry the the empty belt in the return side or the lower side of the conveyor belt.
Self-Training Flat Return Idler automatically prevents the belt from misalignment and protect the belt edges from damages. The self-training flat return idler is used to adjust the misalignment on the return side.
flat return roller suspended frames are commonly used on underground conveyor structure for ease of removal. These are designed to suit the customers specific loading requirements, and are available in high quality hot-dip galvanised steel as standard.
Housing is completed through sequential punching on imported superior steel sheet(SPCC), Finished housing features even thickness, good surface, precise measurement and consistency. Inner radius of housing completed is in conformity with designed value and roughness required by bearing and tube. The surface of housing is phosphated and degreased to improve cohesion of painting film.
selects labyrinth sealing arrangement which consists of two non-contact seals(inner seal and outer seal)and is waterproof with low rotation drag. All seals are made from PA/ABS. uses top lithium-based grease to fill in seals.
roller bearing uses double seal (ZZ) deep groove ball bearing with C3 clearance. Volume of lithium based grease filled inside ranges from 1/2 to 2/3, which secures the long service life.(Note: In view of visibility, the bearing on right graph omitted).
Conveyor Flat Return Roller Idler Features:
1. Patented products
2. Excellent abrasion/ wear resistance
3. Excellent corrosion resistance
4. High Anti-magnetic/ excellent non-magnetic properties
5. Low friction coefficient/ low coefficient of friction
6. Low noise (60-70bd)
7. Long life is more than steel roller 6-8 times
8. Light weight and energy saving
9. Outstanding Anti-Acidic/Anti-Alkaline/ Anti- Static
product design
SPECIFICATIONS | |||
Diameter | φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165, φ194 | ||
Length | 145mm-2800mm | ||
Tube | Q235(GB), Q345(GB), welded with DIN2394 standed | ||
Shaft | A3 and 45# steel(GB) | ||
Bearing | Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance | ||
Bearing Housing/Seat | Cold press working fit ISO M7 accuracy Deep Press steel with raw material fit DIN 1623-1624 standard | ||
Lubricating Oil | Grade 2 or 3 long-lasting lithium greasae | ||
Welding | Mixed gas shielded arc welding end | ||
Painting | Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
Main Features
1) Solid design, suitable for heavy lifting.
2) The bearing housing and steel tube are assembled and welded with a concentric automatic.
3) Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment..
4) The bearing end is constructed to ensure that the roller shaft and bearing can be firmly connected.
5) Fabrication of the roller is effected by an auto device and 100% tested for its concentricity.
6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA standard.
7) The casing is manufactured with highly composite, anti corrosive alloy.
8) The roller is lubricated and free from maintenance.
9) Woring life expectancy is up to 30,000 hours or more, depending on usage.
10) Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments