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Galvanized Steel 22kW Conveyor Carrier Roller
Automation Industrial Application Buffer Rubber Conveyor Carrier Roller
A carrier roller for use in a conveyor chain, including a bushing adapted to be mounted on a shaft. A resilient roller tire, having a tread, is rotatably mounted over the bushing. A load-limiting annular disk is rotatably mounted over the bushing adjacent the resilient roller tire and includes means for limiting the amount of radial load to be supported by the resilient roller tire.
The bearing seat of the Carrier roller is made of imported cold-rolled steel plate through multiple stamping processes. The carrier roller shell and the bearing housing are welded together by an automatic welding manipulator to form an integral structure with high strength. Carrying roller The roller bearing adopts the large clearance deep groove ball double-sealed bearing of well-known domestic and foreign brands, so that the roller has an ideal static and dynamic balance, and its rotation resistance is better than the national standard. The carrier roller seal is specially designed to integrate the characteristics of foreign and domestic labyrinth seals, forming a unique sealing method, filled with high-speed, high-temperature and ultra-low-temperature anti-oxidation lithium-based ester, effectively preventing impurities, water, and air from reacting Erosion inside the roller.
The belt conveyor idler is a general term for rollers, including various grooved idlers, buffer rollers, parallel rollers and so on. The belt conveyor idler is the most important part of the belt conveyor and the most abundant part of the belt conveyor. The belt conveyor idler is different from the unpowered roller for material conveyance, although it is approximately the same in composition and appearance. However, the belt conveyor idler has a large load capacity and has a corresponding limit on the rotational speed. Conveyor carrier roller are used to support the conveyor belt and are installed on the groove-shape frame,groove-shape forward inclined idler frames and transition idler frames.
Maintenance
Conveyor Carrier Roller Features:
Lift Time: 30000-50000hours
Production Capacity: as usual 1500pieces/day.
Roller Diameter: 60-219mm.
Roller Length: 150mm to 2500mm.
Roller Tube: Q235 carbon steel
Shaft: Q235, 45# - carbon Steel.
Bearing: Deep groove ball 2RS bearing or as your requirement.
Bearing Brand: HRB,SKF,FAG,NSK etc
Seals: Labyrinth seal TK or DTII, or as your request.
Color: according to your requirement.
Finish: Powder Coated Paint/ Rubber/ Galvanize.
Welding: Mixed gas shielded arc welding end .
Team: Professional designing and inspection team.
Standard: GB/CEMA/JIS/DIN or as your requirement.
Package: Export standard plywood cases with water proofing film.
conveyor roller Description
Standard Diameter | Length scope | Bearings Type | Idler's Shell Wall Thickness | |
mm | Inch | mm | Min~Max | mm |
63.5 | 2 1/2 | 150~3500 | 6204 | 3.0 - 3.75 |
76 | 3 | 150~3500 | 6204 6205 | 3.0 - 4.0 |
89 | 3 1/3 | 150~3500 | 204 205 | 3.0 - 4.0 |
102 | 4 | 150~3500 | 204 205 305 | 3.5 - 4.0 |
108 | 4 1/4 | 150~3500 | 204 205 305 306 | 3.5 - 4.0 |
114 | 4 1/2 | 150~3500 | 205 206 305 306 | 3.5 - 4.5 |
127 | 5 | 150~3500 | 204 205 305 306 | 3.5 - 4.5 |
133 | 5 1/4 | 150~3500 | 205 206 207 305 306 | 3.5 - 4.5 |
140 | 5 1/2 | 150~3500 | 205 206 207 305 306 | 3.5 - 4.5 |
152 | 6 | 150~3500 | 205 206 207 305 306 307 308 | 4.0 - 4.5 |
159 | 6 1/4 | 150~3500 | 205 206 207 305 306 307 308 | 4.0 - 4.5 |
165 | 6 1/2 | 150~3500 | 207 305 306 307 308 | 4.5 - 6.0 |
177.8 | 7 | 150~3500 | 207 306 307 308 309 | 4.5 - 6.0 |
190.7 | 7 1/2 | 150~3500 | 207 306 307 308 309 | 4.5 - 6.0 |
194 | 7 5/8 | 150~3500 | 207 307 308 309 310 | 4.5 - 6.0 |
219 | 8 5/8 | 150~3500 | 308 309 310 | 4.5 - 6.0 |
Structure | Dimensions Roller | Total Weight | |||||||||||
Belt Width | Length | Width | Clearance | Height | 102 Dia. | 127 Dia. | Dimensions | Per Section | |||||
Unloaded | Loaded | Unloaded | Loaded | ||||||||||
A | B | C | D | E | F | E | F | G | H | 102 Roll | 127 Roll | ||
mm | in | mm | mm | mm | mm | mm | mm | mm | mm | mm | mm | kg | kg |
600 | 24 | 3048 | 1007 | 826 | 648 | 540 | 493 | - | - | 224 | 700 | 86.4 | - |
650 | 26 | 3048 | 1057 | 876 | 648 | 533 | 486 | - | - | 240 | 750 | 88.3 | - |
750 | 30 | 3048 | 1159 | 978 | 740 | 606 | 559 | 618 | 517 | 280 | 900 | 93.9 | 100 |
800 | 32 | 3048 | 1210 | 1030 | 740 | 599 | 552 | 611 | 564 | 295 | 950 | 95.8 | 102 |
900 | 36 | 3048 | 1311 | 1130 | 740 | 583 | 535 | 595 | 547 | 330 | 1050 | 99.5 | 106 |
2743 | 96.9 | 103 | |||||||||||
1000 | 40 | 3048 | 1416 | 1235 | 740 | 569 | 521 | 581 | 533 | 360 | 1175 | 108.5 | 116 |
2743 | 105.9 | 113 | |||||||||||
1050 | 42 | 2743 | 1464 | 1283 | 778 | 597 | 548 | 610 | 562 | 380 | 1210 | 110.1 | 117 |
2438 | 107.1 | 114 | |||||||||||
1200 | 48 | 2743 | 1616 | 1435 | 838 | - | - | 646 | 598 | 432 | 1360 |
The basic types of rollers:
1. Rollers are designed for smooth rotation, low noise, and long service life.
2. Diameter range: 75mm to 219 mm, other diameters available on your request.
3. Pipe length: 180mm to 3500 mm.
4. Water proof and dust proof.
5. Each roller come out through strict inspection and test to ensure high level quality.
6. Roller Surface Colour : Any colour as per customer request.